草捆二次加壓設備

切割加壓大捆包

機器目錄下載

The System The Big Bale Cut Down Press is a all-in-one high volume press designed for large bales.  It can load up to eighteen 3' x 4' bales in the feed station and process 20-25 tons per hour in continuous operation. Once a load of bales is placed on the feed station platform the process is fully automatic, from removal of the twine to slicing, pressing,  weighing, strapping, and accumulating.

With the Double 3-tie option installed, the same press can process 3-tie bales two at a time, for a truly flexible, high-volume system,

Loading A squeeze operator places a load of six bales onto the feed station. From there, a series of hydraulic arms separates and feeds each bale sequentially into the cutter. A single squeeze operator can place enough product into the feed station for approximately 20 minutes of operation.

Automatic Twine Removal As each bale is fed into the cutter the twine is cut and a pivoting arm removes it, swinging it away from the cutter and depositing it into a receptacle for removal and recycling.

Processing Each bale is cut down horizontally with a razor sharp blade, and the slabs are destacked on an infeed station, ready to be fed into the press.

The working end of the cut down cylinder

 

Two 300-hp motors supply power to three compression cylinders

 

Weighing Prior to compression the hay passes over an infeed scale that selects a predetermined amount of product to be compressed.

Press The bales are compressed with an 8 inch cylinder (speed) and two 14 inch cylinders (power). Compression is supplied through two 300 horsepower electric motors capable of generating nearly 3600 psi. The result is a 20" bale.

Strapper The compressed, full-weight bales travel through a strapping station that adds 8 or 12 high strength plastic straps.

Check Weigh Scale The compressed bales are conveyed onto an electronic  scale that automatically recalibrates the infeed scale for optimum consistency. A digital readout is also provided to the operator.

 

Slicer It's now a simple matter to slice the compressed bales between the straps to generate 3-tie bales or half-cut bales that pass to the accumulator.

Accumulator Bales can be accumulated in rows of
2,3,4 or 5.

Control The system is controlled by the press operator via the control panel. As with other Double Press machines, the primary mode is "Auto Start". Each of the 35 steps can be manually controlled, making set-up and maintenance an orderly and repeatable process that can be completed by a trained employee.

Additional Features The Big Bale Cut Down Press can be integrated with the Automatic  Wrap System ( AWS )  for even further efficiency, precision, and savings in labor.

Precision Block Former & Automatic Wrap System

The Precision Block Former/Stretch Wrap System is a fully automatic system that accepts compressed bales from an accumulator and deposits stacked and stretch-wrapped blocks of product ready to be placed in a shipping container. This product eliminates the forklift and operator between the press and stretch wrap equipment, and the person operating the stretch wrap machine.
In action, the system stacks compressed bales and  squares them automatically before delivering the blocks to an automatic wrap station where stretch wrap (or strapping)  is applied. The system then stacks the blocks  two-high in a staging area ready to be loaded into a container. The only time an operator needs to step down from his fork-lift is to replace a full roll of stretch-wrap or strapping material. 

If desired, the stretch-wrapping station may be bypassed, and the strapped blocks stacked in the staging area.

 

Option: The Big Bale Cut Down Press is specifically designed to be integrated with a Double 3-tie feed station to allow processing of either big bales or 3-tie bales with the flip of a switch.

 

What's In It For You? With only a squeeze operator to feed the system, a press operator and a clamp operator to take away the finished product, the Big Bale Cut Down Press provides an efficient, high volume solution to processing big

規格說明

生產速度 : 每小時進料 20-25噸. 依進料草質不同而定

進料草包尺寸 : 3'x 4'( 92 cm x 122 cm )  x  98" ( 250 cm )

出料草包尺寸 : 17"高 x 48"寬 x 20"長x 250Ib./( 43 cm x 122 cm x 51 cm ) x 115 Kg.

機器佔地面積  : 100'長x44'寬x 21'高

 

機器廠地分佈圖

 

Control System: Computerized control with direct communication to the Press computer system for fully integrated operation. Full manual operation is also possible via the single Control Panel.

  所需動力 : 2 x 480 VAC, 3相. 600安培.  300馬力.  120VAC /單相. 20安培 控制盤.

 液壓油量  : 3500加侖

 

瑋洲企業有限公司

81362 台灣高雄市前鎮區武德街135巷24號       信件請寄: 台灣高雄市郵政信箱1394號

Tel: 886-7-7169249             Fax: 886-7-2134620

     e-Mail : agri-machine@weizhou.com.tw

http://www.weizhou.com.tw/Agrimachine/Doublepress/index.htm

 

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